Started in 1980s, Zhengzhou Unique Industrial Equipment Co., Ltd (Unique Group) is already a famous manufacturer & developer of mining equipment like stone crushing & screening equipment and ore processing equipment in China. Our products scope mainly includes cone crusher, jaw crusher, impact crusher, sand making machine, vibrating screen, vibrating feeder, belt conveyor, stationary & mobile stone crushing plant, ball mill, magnetic separator and cement production line etc.
A 100TPH frame-type fixed crushing and screening plant supplied by UNIQUEMAC has been successfully commissioned in Almaty, Kazakhstan. Designed for hard mineral materials and aggregate production, the plant combines primary crushing, secondary crushing and multi-stage screening into one integrated production system.
The project uses a frame-mounted layout to reduce complicated foundation work and simplify equipment installation. The complete line includes a GZT0826 vibrating feeder, PE500×750 jaw crusher, DP220 single-cylinder cone crusher, 3YK1548 vibrating screen and supporting belt conveyors.
For customers looking for a 100TPH crushing plant in Kazakhstan or Central Asia, this project provides a practical example of how a compact fixed crushing and screening system can be configured for continuous aggregate production.
The Almaty project was developed for customers requiring a reliable crushing solution for hard mineral raw materials and construction aggregate production.
Instead of installing each machine on a separate conventional concrete foundation, the project uses a frame-type configuration. The main crushing and screening equipment is integrated with standardized steel frames, allowing the plant layout to be prepared and assembled more efficiently.
| Item | Specification |
|---|---|
| Project Location | Almaty, Kazakhstan |
| Plant Type | Frame-Type Fixed Crushing & Screening Plant |
| Capacity | 100 TPH |
| Application | Hard Rock and Aggregate Production |
| Primary Crusher | PE500×750 Jaw Crusher |
| Secondary Crusher | DP220 Single-Cylinder Cone Crusher |
| Vibrating Feeder | GZT0826 |
| Vibrating Screen | 3YK1548 |
| Material Transfer | Belt Conveyors |
The final configuration can be adjusted according to the customer’s raw material, feed size, required output sizes, site conditions and production target.
Traditional fixed crushing plants often require individual concrete foundations for the main machines. This approach can provide a permanent installation, but it may also involve considerable civil construction work before the equipment can be installed.
A frame-type crushing plant offers a different approach.
The main machines are installed on engineered steel frames, creating a more integrated layout. For suitable projects, this can reduce the amount of site preparation and make equipment positioning and installation more straightforward.
For customers developing aggregate production projects in areas where civil construction needs to be controlled, a frame-mounted configuration can be an attractive option.
The main advantages include:
The exact advantages depend on the site and project requirements. A technical evaluation should be carried out before selecting the final plant structure.
The Almaty crushing line uses a two-stage crushing process followed by screening.
The GZT0826 vibrating feeder is installed at the front end of the production line.
Its main function is to provide a continuous and controlled feed to the jaw crusher. A stable feeding rate is important because sudden changes in feed volume can affect crusher performance and the overall production capacity of the plant.
For hard rock applications, the feeder also helps separate the feeding process from the primary crushing stage, allowing the jaw crusher to operate more consistently.
The PE500×750 jaw crusher performs the primary crushing stage.
Large pieces of raw material enter the jaw crusher after being delivered by the vibrating feeder. The crusher reduces the feed material into a smaller size suitable for the next crushing stage.
Jaw crushers are commonly used as primary crushers because of their simple structure, strong crushing force and ability to handle relatively large feed material.
For the Almaty project, the PE500×750 provides the first size reduction before the material enters the secondary crushing stage.
After primary crushing, the material is transferred to the DP220 single-cylinder cone crusher for secondary crushing.
The cone crusher further reduces the material size and helps produce a more suitable particle shape for aggregate applications.
Compared with relying on primary crushing alone, adding a secondary cone crushing stage provides better control over the final material size and improves the overall crushing process.
The discharge setting can be adjusted according to the required product specification and actual operating conditions.
The crushed material then enters the 3YK1548 vibrating screen.
The vibrating screen separates the crushed material according to particle size. Different screen decks can be configured to produce multiple aggregate sizes according to the requirements of the project.
This stage is particularly important for aggregate applications because the customer may require several finished products rather than a single output size.
Oversized material can also be returned to the crushing circuit when a closed-circuit configuration is required.
Belt conveyors connect the individual stages of the production line.
They transport material from the feeder to the jaw crusher, from primary crushing to secondary crushing and from the screening stage to the finished-product stockpiles.
The conveyor specifications and lengths are normally customized according to the plant layout, material characteristics and required transfer distance.
The overall production process can be summarized as:
Raw Material → Vibrating Feeder → Jaw Crusher → Cone Crusher → Vibrating Screen → Finished Aggregates
The vibrating feeder provides a controlled feed to the PE500×750 jaw crusher. After primary crushing, the material is transferred to the DP220 cone crusher for secondary size reduction.
The crushed material then enters the 3YK1548 vibrating screen, where it is separated into different particle sizes.
Depending on the customer’s product requirements, the screening process can be designed to produce several aggregate specifications. Oversized material can be returned to the crusher for further processing if required.
This arrangement allows the complete plant to operate as a continuous crushing and screening system rather than as a group of independent machines.
One of the main strengths of this project is the integration of the equipment into a coordinated production line.
The GZT0826 vibrating feeder provides a controlled feed to the primary crusher, helping maintain a consistent material flow.
The combination of a jaw crusher and cone crusher provides both primary and secondary size reduction, making the system suitable for hard materials and aggregate production.
The 3YK1548 vibrating screen allows the crushed material to be separated into different size fractions according to project requirements.
The frame-mounted arrangement simplifies the overall plant layout and can reduce the amount of conventional foundation work required for suitable sites.
The feeder, crushers, screen and conveyors are designed to work together as one production system, reducing unnecessary material handling between individual processing stages.
After installation and commissioning, the 100TPH crushing and screening plant was put into operation in Almaty.
The integrated equipment arrangement provides a streamlined material flow from feeding through primary crushing, secondary crushing and screening.
For the customer, the project offers a practical crushing solution for local aggregate production while keeping the plant configuration relatively compact.
The equipment selection also demonstrates that a 100TPH crushing plant does not necessarily have to follow a single standard configuration. Crusher models, screening equipment, conveyor dimensions and plant layout should be selected according to the actual material and finished-product requirements.
A 100TPH crushing plant can be suitable for small- to medium-scale aggregate production, quarrying and mining applications. However, capacity alone should not be the only factor considered when selecting the equipment.
Before designing a crushing plant, several technical factors should be evaluated:
Raw material: Granite, basalt, limestone, river stone and other materials have different crushing characteristics.
Maximum feed size: The size of the raw material determines the appropriate primary crusher and feeding equipment.
Required finished products: The number and size of final products influence the selection of the vibrating screen.
Required capacity: A nominal 100TPH target should be evaluated together with actual material characteristics and operating conditions.
Site conditions: Available space, elevation differences, material flow direction and civil construction requirements all affect the plant layout.
Future expansion: If production is expected to increase later, the initial plant design should leave sufficient room for additional equipment or modifications.
For these reasons, a complete crushing plant should be designed around the project rather than simply selecting individual machines based on their capacity labels.
UNIQUEMAC provides customized crushing and screening plant solutions for quarrying, mining and aggregate production projects.
For customers in Kazakhstan, Central Asia and other international markets, the company can provide services covering:
In addition to 100TPH systems, UNIQUEMAC can develop crushing plants with different capacities according to the customer’s raw material, product requirements and site conditions.
The company provides customized solutions for materials including granite, basalt, river stone and iron ore.
A 100TPH crushing plant is a production system designed around a target processing capacity of approximately 100 tons per hour. The actual output depends on material properties, feed size, crusher settings, screening requirements and operating conditions.
A typical plant may include a vibrating feeder, primary crusher, secondary crusher, vibrating screen and belt conveyors. The exact equipment configuration depends on the raw material and required final products.
Yes, a properly designed 100TPH crushing plant can be configured for hard rock applications. The crusher type and wear parts should be selected according to the specific material characteristics.
A frame-type design integrates the main equipment with steel support structures. For suitable projects, this can simplify installation, reduce foundation requirements and create a more compact plant arrangement.
Yes. The plant layout and equipment configuration can be customized according to feed size, material type, target capacity, final product sizes and site conditions.
If you are planning a 100TPH stone crushing plant, aggregate crushing plant or fixed crushing and screening line, the right equipment configuration depends on your specific project conditions.
Send us your raw material, maximum feed size, required capacity and final product sizes. UNIQUEMAC can evaluate the requirements and recommend a suitable crushing and screening plant configuration for your project.
