Cone Crusher
【Feeding Size】: 65-300mm
【Output Size】:0-5mm; 5 -10 mm; 10-40 mm
【Capacity】: 20 -800T/h
【Raw materials】: limestone, granite, pebbles, basalt, dolomite, bluestone, calcite, iron ore, etc
【Applicable Fields】: cone crusher machine mainly used in mining, quarry and construction waste. It can crush hard rocks from big size to aggregates,sand or some final products suitable for processing ore.
What is the machine?: Inquiry Now
What is cone crusher? Cone crusher is a high-efficiency, high-power crushing equipment, widely used in mining, metallurgy, construction, chemical industry and other industries. The following is a detailed introduction to cone crusher:
1. Definition of cone crusher
Cone crusher is a mechanical equipment that realizes material crushing through rotational motion and lamination crushing principle. Its main features include:
High crushing force: It can crush high-hardness ores and rocks.
High efficiency and energy saving: High crushing efficiency and relatively low energy consumption.
Uniform particle size: The particle size distribution of the crushed material is uniform, which is convenient for subsequent processing.
2. Types of cone crushers
Cone crushers can be divided into many types according to different classification standards. The following are the main classification methods and their characteristics:
a. Classification by crushing force maintenance method
(1) Spring cone crusher
Features: Spring is used as an overload protection device. When uncrushable materials enter the crushing chamber, the spring will be compressed to protect the equipment from damage.
Applicable scenarios: Mainly used in small and medium-sized mines and construction industries, suitable for scenes with low material hardness.
Disadvantages: Small crushing force, low output, gradually replaced by hydraulic cone crushers.
following is the paremeters of spring cone crusher:
(2) Hydraulic cone crusher
Features: The crushing force is adjusted by the hydraulic system, with higher crushing force and stability, and the size of the discharge port can be quickly adjusted.
Classification:
Single-cylinder hydraulic cone crusher: simple structure, low cost, suitable for medium and fine crushing operations.
following is the paremeters of single-cylinder cone crusher: 
Multi-cylinder hydraulic cone crusher: stronger crushing force, suitable for large mines and complex working conditions.
following is the paremeters of Multi-cylinder hydraulic cone crusher: 
(3)Symons cone crusher Symons cone crusher also called Compound cone crusher, it is a kind of equipment that combines the advantages of spring and hydraulic cone crushers, with the reliability of spring safety system and the crushing capacity of hydraulic system.
Advantages:
High crushing efficiency: Through the lamination crushing effect, the crushing efficiency of the material is improved. High degree of automation: The use of the hydraulic system makes the equipment operation more convenient and can realize automatic control.
Easy maintenance: The optimized design reduces the failure rate and makes equipment maintenance simpler.
Disadvantages:
High cost: Compared with the traditional spring cone crusher, the manufacturing cost of the compound cone crusher is higher.
Relatively high energy consumption: Although the efficiency is improved, the overall energy consumption is still higher than some traditional equipment.
Comparison with other types of cone crushers：
Compared with the spring cone crusher: the compound cone crusher is better in crushing capacity and automation, and is suitable for more complex working conditions.
Compared with the hydraulic cone crusher: the compound cone crusher combines the advantages of the spring and hydraulic systems, and has both stability and efficiency.
following is the paremeters of Symons cone crusher: 
2. Classification by crushing chamber type
(1) Standard cone crusher
Features: The crushing chamber depth is moderate, suitable for medium crushing operations, and the crushing ratio is moderate.
Applicable scenarios: Used for medium-sized crushing of ores and rocks.
(2) Medium-sized cone crusher
Features: The crushing chamber depth is slightly shallow, the crushing ratio is slightly high, and it is suitable for medium and fine crushing operations.
Applicable scenarios: Used for crushing processes that require a higher particle size distribution.
(3) Short-head cone crusher
Features: The crushing chamber depth is relatively shallow, the crushing ratio is relatively high, and it is suitable for fine and ultra-fine crushing operations.
Applicable scenarios: Used in sand making and industries that require high-fineness materials.
following is the short head cone crusher case shipping to peru recently :
Our PSGD0904 short-head fine cone crusher shiped to Peru
The PSGD0904 short-head fine cone crusher is a device suitable for ore and rock crushing, especially for Peruvian copper mine crushing scenarios. The following is a detailed description of the equipment and its applicability analysis in the Peruvian market:
1. Core parameters and performance characteristics of the PSGD0904 short-head fine cone crusher Feed particle size: The maximum feed particle size is 35mm, suitable for ores and rocks with medium hardness or above. Discharge particle size: The adjustable range is 3-13mm, suitable for secondary or tertiary crushing.
Production capacity: The processing capacity per hour is 27-90 tons, and the specific output depends on the material characteristics and equipment configuration.
Motor power: Equipped with a 75kw motor, it can meet the needs of efficient crushing.
Applicable scenarios: Widely used for crushing medium or high hardness ores, such as copper ore, granite, calcite, etc.
2. Advantages of PSGD0904 equipment in Peruvian copper mine crushing
High matching: Peru is a country rich in copper resources in the world, and copper mine crushing is an important part of mining development. The technical parameters of the PSGD0904 equipment (such as feed size and discharge size range) are highly consistent with the requirements of copper ore crushing process.
Efficient crushing: The equipment has three-stage closed-circuit crushing capacity, which can complete the coarse, medium and fine crushing of ore, improve crushing efficiency and reduce energy consumption.
Strong adaptability: The discharge particle size is adjustable, which can meet the particle size requirements of different copper ore processing processes and is suitable for the crushing link before copper ore dressing.
3. Market demand analysis of copper ore crushing equipment in Peru
Market background: Peru is one of the world's largest copper ore producers, and copper ore exports account for 35% of Peru's total exports. With the continuous investment in mining development, the market demand for crushing equipment is strong. Process requirements: Peruvian copper ore crushing usually adopts a three-stage closed-circuit crushing process. The PSGD0904 equipment fully meets this demand and can be used as medium or fine crushing equipment.
Market trend: The Peruvian copper ore industry has a growing demand for efficient and energy-saving crushing equipment. With its technical advantages, the PSGD0904 equipment can well meet the needs of the Peruvian market.
4. Summary
PSGD0904 short head fine cone crusher can well meet the crushing needs of Peruvian copper mines with its excellent performance parameters and adaptability. It is not only suitable for the crushing of copper ore, but also has high competitiveness in the Peruvian mining market due to its high efficiency and flexible discharge particle size adjustment ability. If you have more specific needs about equipment selection or the Peruvian market, you can further consult relevant equipment suppliers or industry experts.
How does it works?: Inquiry Now
Cone crusher is very usefull, but how cone crusher works?
Rotational motion: The motor drives the main shaft to rotate through the pulley or coupling, and the main shaft drives the eccentric sleeve, so that the crushing cone swings around the fixed point.
Lamination crushing: The crushing wall of the crushing cone sometimes approaches and sometimes leaves the fixed mortar wall, so that the material is constantly squeezed and ground between the two, and finally achieves the crushing effect.
Particle size adjustment: By adjusting the size of the discharge port, the discharge particle size can be controlled to meet different production needs.
Main uses:
Cone crushers are widely used in the following fields:
Mining industry: crushing iron ore, copper ore, limestone, granite and other ores.
Metallurgical industry: used for ore crushing before metal smelting.
Construction industry: production of aggregates and road building materials.
Chemical industry: crushing refractory materials, silicates, etc.
Solutions: Inquiry Now
If you buy a cone crusher machine, then how to use it?
Cone crusher machine widely used in stone crusher plant as a secondary crushing equipment. But how to design crusher plant with cone crusher? Don’t worry! we have more than 30 engineers who can give you proposal as your requirement and draw the 2D or 3D model pictures for you. So you can customize your own crusher plant. Followings are 3 types of crusher plant we can design for you.
A.Stationary Cone crusher plant
Stationary cone crushing plant is a highly efficient combination of crushing equipment, usually composed of jaw crusher, cone crusher, vibrating screen, belt conveyor and other equipment, used to complete the crushing and screening of materials such as ore and rock. The following is a detailed introduction to the fixed cone crushing station:
1. Definition and characteristics
The fixed cone crushing station is a fixed installation crushing equipment system, mainly composed of the following parts:
Jaw crusher: as the primary crushing equipment, it is used for coarse crushing.
Cone crusher: As the secondary crushing equipment, it is used to crush the materials crushed from the jaw crusher.
Vibrating screen: as the third part of crusher plant, it is used to classify the products crushed from the cone crusher into several different sizes. Then you will get several final products you want.
Conveyor belt: Connects various equipment to achieve material transportation.
Electrical control system: realizes automated operation and equipment monitoring.
The main features of the stationary crushing station include:
Efficient and stable: high processing capacity and stable crushing efficiency.
Compact structure: The equipment occupies a small area and is suitable for fixed site use.
High degree of automation: centralized control can be achieved to reduce labor costs.
Modular design: equipment can be flexibly configured according to production needs.
2. Technical parameters
The technical parameters of fixed cone crushing stations vary depending on the configuration and model. The following is a reference range for common configurations:
Cone crusher models: such as PYB600, PYB900, PYB1200, etc.
Processing capacity: 40-700 tons/hour, depending on the model and configuration.
Feed particle size: up to 300mm.
Finished product particle size: 10-50mm (adjustable).
Motor power: depending on the configuration, ranging from 30-280kw.
3. Applicable scenarios
Fixed cone crushing stations are widely used in the following fields:
Mining industry: crushing metal ores such as iron ore and copper ore.
Construction industry: used to produce construction aggregates (such as sand and gravel).
Building materials industry: crushing granite, limestone and other building materials.
Chemical industry: handling the crushing and screening of chemical raw materials.
4. Advantages and disadvantages
Advantages:
Efficient and energy-saving: high crushing efficiency and low energy consumption.
High degree of automation: centralized control can be achieved, reducing labor costs.
Easy maintenance: fixed installation, easy for regular inspection and maintenance.
Modular design: flexible configuration according to needs.
Disadvantages:
Site restrictions: fixed installation is required, not suitable for frequent site transfers.
High initial investment: compared with mobile crushing stations, fixed crushing stations have higher initial investment costs.
Poor flexibility: not suitable for occasions that require rapid movement or adjustment of production lines.
B.Wheel cone crusher plant
wheel crushing plant is a flexible crushing equipment system, which is widely used in mining ore crushing, construction waste treatment, highway construction and other fields. The following is a detailed introduction to tire crushing station:
1. Definition and characteristics
Wheel crushing plant is a mobile crushing equipment installed on a tire chassis, integrating crushing, screening and conveying functions. Its main features include:
High flexibility: It can be quickly moved to different work sites without complicated installation and commissioning.
Modular design: The equipment can be flexibly combined to meet different production needs.
Efficient and environmentally friendly: Equipped with advanced dust removal and noise reduction equipment to reduce dust and noise emissions.
Strong applicability: It can handle materials of various hardness and particle sizes, such as granite, basalt, iron ore, etc.
2. Technical parameters
The technical parameters of tire crushing station vary according to different configurations and models. The following are common parameter ranges:
Processing capacity: 50-800 tons/hour, depending on the equipment model and configuration.
Feed particle size: up to 800mm.
Finished product particle size: 10-300mm (adjustable).
Equipment configuration: usually includes jaw crusher, cone crusher, vibrating screen, conveyor belt, etc.
Motor power: depending on the configuration, ranging from 30-400kw.
3. Applicable scenarios
Tire crushing stations are widely used in the following fields:
Mining ore crushing: processing granite, basalt, marble and other ores.
Construction waste treatment: crushing construction waste into reusable aggregates.
Highway construction: providing standard building aggregates.
Railway, road and bridge construction: used for crushed stone processing and aggregate production.
4. Advantages and disadvantages analysis
Advantages:
High flexibility: can be quickly transferred to adapt to different sites and working environments.
Good environmental performance: equipped with dust removal and noise reduction equipment to reduce environmental pollution.
High degree of automation: realize centralized control and remote operation, and reduce labor costs.
Disadvantages:
Limited site adaptability: there are certain requirements for site flatness.
High transportation cost: compared with fixed crushing stations, the transportation cost is higher.
Higher initial investment: Compared with crawler crushing plants, tire crushing plants have higher tire maintenance costs.
Following is our 80tph wheel type mobile stone crusher plant installed in Philippines:
This crushing station is equipped with a PE500*750 jaw crusher and a 3-foot Simmons cone crusher, which can meet your crushing needs for various materials.
Our mobile crushing station has the following advantages:
Efficient crushing: It adopts advanced crushing technology to crush various materials quickly and efficiently. Convenient to move: It adopts tire or crawler chassis, which is easy to move and can adapt to various complex terrains and working environments.
Simple operation: It adopts an intelligent control system, which is simple to operate and easy to maintain.
Energy saving and environmental protection: It adopts advanced dust removal and noise reduction technology to effectively reduce pollution to the environment.
C.Crawler cone crusher plant
Crawler crushing plant is a kind of high-efficiency crushing equipment, which adopts crawler chassis design and has strong off-road capability and the ability to adapt to complex terrain. The following is a detailed introduction to crawler crushing station:
1. Definition and characteristics
Crawler crushing station is an integrated and modular crushing equipment with the following characteristics:
Self-driven: It can move freely to the work site by crawler tracks without external traction.
Strong off-road capability: Adapt to rugged terrain and complex environment.
Efficient crushing: large crushing ratio, high productivity, uniform particle size of finished materials.
High flexibility: It can turn on the spot and adapt to a variety of construction scenarios.
2. Technical parameters
The technical parameters of crawler crushing station vary depending on the model and configuration. The following is a common range:
Processing capacity: 50-650 tons/hour, depending on the equipment configuration.
Feed particle size: up to 930mm.
Finished particle size: 10-300mm (adjustable).
Equipment configuration: usually includes jaw crusher, cone crusher, vibrating screen, conveyor belt, etc.
Motor power: ranges from 30-400kw.
3. Applicable scenarios
Crawler crushing stations are widely used in the following fields:
Mining: crushing granite, basalt, iron ore and other ores.
Construction waste treatment: crushing construction waste into recycled aggregates for the production of environmentally friendly bricks, etc.
Infrastructure construction: such as highway, railway, bridge construction, etc.
Other fields: sand and gravel yards, concrete sand making, dry mortar, etc.
4. Advantages and disadvantages
Advantages:
Strong adaptability: can operate in rugged terrain and complex environments without site leveling.
High efficiency: large crushing ratio, high productivity, and uniform finished product particle size.
Environmental protection: equipped with noise reduction and dust removal equipment to reduce dust and noise emissions.
Easy to operate: the equipment can be moved and operated by wireless remote control.
Disadvantages:
High cost: crawler chassis maintenance cost is high, and the initial investment is large.
Slightly less flexible: compared with tire crushing stations, crawler crushing stations have a slower transfer speed.
5.Comparison with wheel crushing station
| Comparison dimensions | Crawler crushing station | Tire crushing station |
| Mobility | High, suitable for complex terrain High | High, suitable for general road transportation |
| Transfer speed | Slower | Faster |
| Site adaptability | Extremely strong, no need to level the site | There are certain requirements for site flatness |
| Maintenance cost | High | Lower |
| Initial investment | High | Higher |
Crawler crushing stations have significant advantages in mining, construction waste treatment and other fields due to their strong off-road capabilities and efficient crushing performance. Users can choose the appropriate model and configuration according to actual needs, while weighing its cost and applicability.
Development trend of cone crusher
With the advancement of technology, cone crusher is developing in the following directions:
Intelligent: efficient operation and remote monitoring are achieved through automatic control systems.
Energy saving and environmental protection: hydraulic drive and energy-saving design are adopted to reduce operating costs.
Modular design: convenient for rapid installation and maintenance of equipment.
Summary
Cone crusher plays an important role in mining, construction, chemical industry and other fields with its advantages of high efficiency, energy saving and uniform particle size. Its diverse models and flexible adjustment capabilities enable it to meet the crushing needs of different industries. If you need to know more about specific models or application scenarios, you can consult relevant equipment suppliers or industry experts.
Customize Your own crushing Solutions
Several steps to realize your crushing dreams:
Confirm detailed requirement--------design solution -------confirm solution--------manufacture------deliver-------on site installation-------start working
Please confirm your detailed requirement:
1. What is your raw material? （granite, basalt, limestone, river stone,... etc.）
2. Feeding Size.
3. output size.
4. Start time of project.
5. Other requirement.
Why choose us?
Why are our crushers sold in more than 150 countries around the world?
In the field of mining machinery, when choosing a cooperative factory, it is necessary to comprehensively consider equipment performance, technical strength, service guarantee, and industry adaptability. The following are the core advantages of our factory in the field of mining machinery to help you understand why you choose us:
1. Technical strength and innovation ability
Independent R&D capability: Our factory has a strong R&D team, focusing on the innovative design and technological upgrading of mining machinery and equipment. Through independent research and development, we can provide efficient and high-capacity equipment that meets the needs of mining operations to ensure technological leadership.
Intelligence and automation: Under the trend of intelligent mining machinery, our equipment incorporates advanced control systems and automation technologies to help mining companies improve production efficiency and safety.
Use the best accessories: We have cooperated with many large and well-known companies around the world, such as Schneider, Siemens, ABB, SKF, RIELLO, etc.
2. High-standard materials and Processing strength
High-quality materials: We use high-quality steel, large castings, motors and other key components to ensure that the equipment has high durability and damage resistance in the harsh environment of the mine.
Precision manufacturing process: Through advanced production equipment and technology, we can accurately control the errors in equipment manufacturing and ensure the accuracy and consistency of the equipment.
3.Equipment performance and reliability
High efficiency and energy saving: Our mining machinery and equipment focus on energy efficiency in the design and manufacturing process, which can reduce energy consumption while meeting high production capacity requirements, helping customers achieve green mine construction.
Strong adaptability: We provide customized equipment solutions for different mine sizes and pit characteristics. For example, large mine sites can choose high-efficiency excavation equipment, while small mine sites recommend more flexible equipment.
4. Strict testing and verification
Factory testing: Each equipment must undergo strict performance testing and load testing before leaving the factory to ensure that it meets the stringent requirements of mining operations.
Simulated mining environment testing: We simulate the complex environment of mining operations and conduct long-term operation tests on the equipment to verify its reliability and stability.
5. Service guarantee and support
Quick response: We provide 7×24 hours technical support.
Professional overseas service team: We have a professional overseas service team responsible for the installation, maintenance and repair of mining machinery. We have now established such service teams in the Philippines, Indonesia, Peru, Mexico, Colombia, Cameroon, Uganda, and Tanzania. As long as you need it, we can provide door-to-door service at any time.
Free accessories: Our product warranty period is 1 year. If your equipment has any problems within 1 year, we will provide you with accessories free of charge.
6. Industry adaptability and successful cases
Rich experience: Our factory 30 years of experience in the mining machinery industry. The equipment is widely used in metal mines, coal mines, sand and gravel aggregates and other fields, which can meet the diverse industry needs.
Customer reputation: Our equipment has established a good reputation in the industry for its reliability, efficiency and high-quality service, and has high customer satisfaction.
7. Safety and environmental protection
Safety design: During the equipment design stage, we fully consider the safety of mining operations and equip multiple protection devices to reduce operational risks.
Green and environmental protection: Our equipment meets national environmental protection requirements and helps mining companies achieve sustainable development goals.
Choosing our factory, you will get mining machinery and equipment with leading technology, excellent performance and perfect service, and enjoy professional technical support and safety guarantees. We are committed to becoming a trusted partner in the field of mining machinery, helping your mining production to be more efficient, safe and environmentally friendly.
