Started in 1980s, Zhengzhou Unique Industrial Equipment Co., Ltd (Unique Group) is already a famous manufacturer & developer of mining equipment like stone crushing & screening equipment and ore processing equipment in China. Our products scope mainly includes cone crusher, jaw crusher, impact crusher, sand making machine, vibrating screen, vibrating feeder, belt conveyor, stationary & mobile stone crushing plant, ball mill, magnetic separator and cement production line etc.
A 200TPH mobile crushing and screening plant has recently been put into operation at an aggregate quarry in Penang, Malaysia. Designed and supplied by UNIQUE Machinery, the complete solution combines primary jaw crushing, secondary impact crushing and multi-stage screening to produce several sizes of finished aggregates.
For quarry operators working in areas where production locations may change, a mobile crushing plant can offer greater flexibility than a conventional fixed crushing line. The Penang project is a practical example of how a wheeled mobile crushing and screening system can be configured for stable aggregate production while reducing the need for extensive site preparation.
The customer required a crushing solution capable of processing quarry rock at approximately 200 tons per hour. The plant also needed to produce properly graded aggregates for applications such as road construction, concrete production and general infrastructure projects.
Based on the raw material characteristics, required capacity and final product requirements, UNIQUE Machinery designed a two-stage mobile crushing and screening configuration.
| Item | Specification |
|---|---|
| Project Location | Penang, Malaysia |
| Production Capacity | 200 TPH |
| Plant Type | Wheeled Mobile Crushing & Screening Plant |
| Crushing Process | Two-stage Crushing |
| Primary Crusher | C110 Jaw Crusher |
| Secondary Crusher | PF1210 Impact Crusher |
| Vibrating Screen | 3YK1548 Triple-Deck Screen |
| Main Application | Quarry & Aggregate Production |
The complete configuration integrates the main crushing and screening equipment with supporting conveyors, allowing material to move continuously from the primary crushing stage to secondary processing and final screening.
The production line consists of two main mobile units. The first unit performs primary crushing, while the second unit handles secondary crushing and screening.
This arrangement provides a relatively simple process flow while maintaining the production capacity required by the customer.
The first stage uses a C110 jaw crusher as the primary crushing equipment. A GZT0826 vibrating feeder is installed together with the jaw crusher to provide a more controlled and continuous feed.
Large pieces of quarry rock are first delivered to the vibrating feeder. The feeder removes or controls the incoming material before it enters the jaw crusher, helping maintain stable feeding conditions.
The jaw crusher then reduces the size of the large raw rocks into smaller material suitable for the secondary crushing stage.
For a quarry application, stable primary crushing is particularly important because fluctuations in feed size or feeding volume can affect the performance of the entire production line. The mobile C110 jaw crushing unit provides the first step in maintaining a consistent material flow through the plant.
After primary crushing, the material is transferred to the PF1210 impact crusher for secondary size reduction.
Compared with simply increasing the size reduction ratio of the primary crusher, using a separate secondary crushing stage allows the overall crushing process to be divided into more manageable steps.
The PF1210 impact crusher is used to further reduce the material and improve the shape of the crushed aggregates. This is particularly useful when the finished products are intended for road construction, concrete production and other applications where aggregate size and particle shape are important.
The secondary mobile unit also integrates a 3YK1548 triple-deck vibrating screen.
After secondary crushing, the material enters the vibrating screening section.
The 3YK1548 triple-deck vibrating screen separates the crushed material according to particle size. Depending on the customer’s product requirements, different aggregate fractions can be collected from the screening process.
This allows the 200TPH mobile crushing plant to produce multiple finished aggregate sizes from the same quarry feed.
An important advantage of combining crushing and screening into a complete mobile system is that the equipment can be arranged as a coordinated production line rather than operating as separate machines.
The overall process can be summarized as:
Quarry Rock → Vibrating Feeder → C110 Jaw Crusher → PF1210 Impact Crusher → 3YK1548 Triple-Deck Screen → Finished Aggregates
Large raw rocks are first fed into the primary mobile jaw crushing unit. After being reduced to a suitable size, the material moves to the secondary impact crushing unit.
The impact crusher further reduces the material before it reaches the vibrating screen. The triple-deck screen separates the crushed material into different size fractions.
Oversized material can be returned for further processing when required, while qualified material is discharged as finished aggregate.
This two-stage configuration is suitable for quarry operators looking for a practical balance between production capacity, equipment mobility and aggregate quality.
Traditional fixed crushing plants can provide high and stable production, but they usually require more extensive civil construction and a permanent equipment layout.
A wheeled mobile crushing plant offers a different approach.
For quarry operations where the working area changes over time, mobility can become an important factor. Instead of building a completely permanent crushing facility at one location, mobile equipment can be relocated when the production area changes.
The Penang project demonstrates several practical advantages of this approach.
Mobile crushing equipment generally requires less foundation work than a conventional fixed plant. This can help reduce initial site preparation requirements and make the equipment easier to deploy in locations where extensive civil construction is undesirable.
A wheeled mobile crushing plant can be moved between suitable working areas according to quarry conditions and production requirements.
This flexibility is especially useful for projects involving multiple quarry zones or changing extraction locations.
The mobile units are equipped with supporting conveyors, allowing crushed material to be transferred between different stages of the production process.
A properly designed material flow reduces unnecessary handling and helps maintain continuous operation.
Mobile crushing plants can also be configured according to different raw materials, production capacities and final aggregate specifications.
For example, a customer may require a jaw crusher for primary crushing and an impact crusher for secondary processing, as in the Penang project. Other applications may require cone crushing, additional screening or a different number of crushing stages.
The final configuration should therefore be determined according to the actual project requirements rather than simply selecting equipment based on capacity alone.
A 200TPH mobile crushing and screening plant can be used for a variety of aggregate production applications.
Typical applications include:
For Malaysian quarry operators, the appropriate plant configuration depends on factors such as rock hardness, feed size, required output sizes, working conditions and transportation requirements.
Capacity is important, but it is not the only factor that determines whether a mobile crushing plant will perform well.
Before selecting a 200TPH mobile crusher, buyers should consider at least the following factors.
Different rocks behave differently during crushing. Granite, basalt, limestone, river stone and other materials can require different crusher configurations.
The material’s hardness, abrasiveness, moisture content and maximum feed size should be considered during equipment selection.
A plant designed to produce 200TPH does not necessarily mean that it can produce every aggregate size at 200TPH.
The required final products should be clearly defined before designing the crushing process.
For example, a customer producing several road aggregate sizes may need a larger or multi-deck screening system than a customer producing only one final product.
The number of crushing stages affects the overall process and final product.
A two-stage configuration such as the Penang project can be suitable for many aggregate applications, while harder rock or stricter final product requirements may require a different crushing arrangement.
Customers should also determine how frequently the plant needs to move.
If the production site changes regularly, a mobile solution may provide greater operational flexibility. If the plant will remain at one location for many years, a fixed crushing plant may be worth considering.
Malaysia has an active demand for aggregates used in road construction, concrete production and infrastructure development. In Southeast Asian markets, quarry operators also increasingly need equipment that can adapt to different site conditions and production requirements.
UNIQUE Machinery provides customized mobile crushing and screening solutions for capacities ranging from approximately 50TPH to 300TPH.
Instead of using a standard equipment combination for every project, the crushing process can be designed around the customer’s material, capacity and finished-product requirements.
For overseas projects, equipment selection is only one part of the complete solution. Installation guidance, commissioning support, spare parts and technical assistance are also important considerations when purchasing a complete crushing plant.
A 200TPH mobile crushing plant is a movable crushing and screening system designed to process approximately 200 tons of raw material per hour under specified operating conditions. The actual output depends on factors such as material type, feed size, moisture, crusher settings and final product requirements.
Yes. Mobile crushing plants can be suitable for quarry applications where production areas may change or where reducing permanent civil construction is important. The specific equipment configuration should be selected according to the rock properties and required aggregate products.
The Penang project uses a C110 jaw crusher and GZT0826 vibrating feeder for primary crushing, followed by a PF1210 impact crusher and 3YK1548 triple-deck vibrating screen for secondary crushing and screening.
Yes. Crushing and screening equipment can be configured according to raw material, feed size, required capacity, finished product sizes and site conditions. A suitable configuration should be confirmed through a project-specific technical assessment.
The decision depends mainly on your site conditions and long-term production plan. A fixed plant can be advantageous for permanent, high-volume operations, while a mobile plant offers greater flexibility when the working location may change.
If you are planning a quarry or aggregate production project in Malaysia, Southeast Asia or another market, the equipment configuration should be designed around your actual production requirements.
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Based on these details, UNIQUE Machinery can recommend a suitable mobile crushing and screening configuration and provide a complete technical solution for your project.
Looking for a 200TPH mobile crushing plant? Contact UNIQUE Machinery for a customized crushing and screening solution.
