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Started in 1980s, Zhengzhou Unique Industrial Equipment Co., Ltd (Unique Group) is already a famous manufacturer & developer of mining equipment like stone crushing & screening equipment and ore processing equipment in China. Our products scope mainly includes cone crusher, jaw crusher, impact crusher, sand making machine, vibrating screen, vibrating feeder, belt conveyor, stationary & mobile stone crushing plant, ball mill, magnetic separator and cement production line etc.

100TPH Crushing Production Line in Peru: Jaw Crusher and Cone Crusher Project Case

2026-01-30 10:50:35

A 100TPH crushing production line is a common capacity requirement for aggregate production in mining and infrastructure projects. This case study presents a real project delivered by UNIQUEMAC for a Peruvian client, detailing the equipment configuration, crushing process design, logistics arrangement, and project background.

By reviewing this project, buyers and contractors can better understand how a 100TPH stone crushing production line is configured, why specific crushers are selected, and how such a solution supports stable aggregate production in complex operating conditions.

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Project Overview: 100TPH Crushing Line for Aggregate Production in Peru

 
  • Location: Peru
   
  • Client: Mr. Reyes
   
  • Production Capacity: 100 tons per hour
   
  • Application: Aggregate production for local infrastructure construction
 

  • Process Design: Two-stage crushing system
 

Peru is an important mining and construction market in Latin America. Due to diverse stone types and complex terrain, crushing equipment must deliver stable output, consistent particle size, and reliable long-term operation. This project was designed to meet those requirements while maintaining energy efficiency and ease of maintenance.


Why a 100TPH Crushing Production Line Was Selected

For medium-scale aggregate projects, a 100TPH crushing production line offers a balanced solution between investment cost and production efficiency. Mr. Reyes required a system capable of:

 
  • Processing hard stone materials such as granite, limestone, and basalt
   
  • Producing uniform aggregate suitable for construction standards
 

  • Operating reliably under continuous working conditions
 

After technical discussions and demand analysis, UNIQUEMAC proposed a two-stage crushing configuration combining jaw crushing and cone crushing, which is widely used in aggregate production worldwide.


Crushing Process Design: Two-Stage Jaw and Cone Crushing

The crushing plant adopts a classic two-stage process, which improves crushing efficiency while controlling operating costs.

Primary Crushing: PE500×750 Jaw Crusher

The PE500×750 jaw crusher is used as the primary crusher. It handles large raw materials and reduces them to manageable sizes for secondary crushing.

Key characteristics include:

 
  • Maximum feed size up to 425 mm
   
  • Suitable for materials with compressive strength below 320 MPa
   
  • Hourly output range of 40–110 TPH
 

  • Stable structure and reliable operation
 

This jaw crusher provides a solid foundation for achieving the overall 100TPH system capacity.

Secondary Crushing: PSGD-0908 Symons Cone Crusher

After primary crushing, materials are processed by the PSGD-0908 Symons cone crusher for medium and fine crushing.

Advantages of this cone crusher include:

 
  • Uniform discharge particle size
   
  • High wear resistance and long service life
   
  • Low operating noise
 

  • Consistent aggregate quality
 

The cone crusher refines the crushed material into aggregates suitable for infrastructure and construction applications.

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Equipment Configuration Summary

The core equipment of the 100TPH crushing production line includes:

 
  • PE500×750 Jaw Crusher for primary crushing
   
  • PSGD-0908 Symons Cone Crusher for secondary crushing
 

  • Auxiliary systems such as feeders, conveyors, and electrical control units
 

This configuration ensures smooth material flow, stable output, and efficient operation throughout the production line.


Logistics and Shipment: From China to Peru

On January 28, 2026, all equipment for the 100TPH crushing production line was loaded and transported to Qingdao Port. From there, the shipment was arranged by sea to Chancay Port (PECHA) in Peru.

Chancay Port is a key deep-water port with convenient connections to major mining and construction areas, which helps reduce inland transportation time after equipment arrival. Proper logistics planning ensured safe loading, secure transportation, and timely delivery.


Installation and After-Sales Support

After the equipment arrives in Peru, UNIQUEMAC provides technical support covering:

 
  • On-site installation guidance
   
  • Equipment commissioning
 

  • Operator training and technical instruction
 

These services help ensure that the crushing production line can be put into operation efficiently and achieve the designed production capacity.


Applications of the 100TPH Crushing Line

The aggregates produced by this crushing line are suitable for:

 
  • Road base and sub-base construction
   
  • Infrastructure and municipal projects
 

  • General construction aggregate supply
 

Uniform particle size and stable output make the system adaptable to various construction requirements.

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Conclusion: A Practical 100TPH Crushing Production Line Reference Case

This 100TPH crushing production line project in Peru demonstrates a practical and proven solution for medium-scale aggregate production. By combining a PE500×750 jaw crusher with a Symons cone crusher, the system achieves reliable capacity, consistent product quality, and efficient operation.

For contractors and investors evaluating 100TPH stone crushing production lines, this case provides a clear reference for equipment selection, process design, and project implementation under real operating conditions.

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